BEML LIMITED

CIN:L35202KA1964GOI001530

Government of India, Ministry of Defence

A Miniratna Category-1 Company

RAIL AND METRO BUSINESS

Rail Coach Unit II

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Infrastructure:

Further to the manufacturing facilities in Bangalore Complex, a new manufacturing unit has been established at Kolar Gold Fields, Karnataka as an extension to Bangalore Complex and commenced operations in May-2010.

Details of the few critical facilities available at BEML is as under:
SHELL HANGAR SHELL HANGAR
FOIL ROLL WELDING UNDERFRAME HANGAR
BOGIE LOAD TEST FACILITY WATER LEAKAGE TEST

The unit currently has a capacity to manufacture 250-300 Rail Coaches annually and will be ramped upto 600 Coaches per year progressively. The unit has been accredited ISO 9001:2008. The unit is well established with facilities required for the manufacture of Bogies & other Components for rail Coaches. Presently the unit is rolling out coaches independently.

Infrastructutal Facilities:
  • Degreasing/Derusting Plant - Tank Size -4300X 700X350 mm, Degreasing  agent – Rustophos
  • Profile Cutting Machine - KT-520 Widex, Mfg No 2-6010-3
  • CNC Flame Cutting Machine - Cutting Thickness – 5 to 300mm, Cutting Dimensions – 15,500 X 5300 mm
  • Submerged Arc welding  Machine - 1200 Amps
  • Grit blasting Machine - P7-100 IR and U-11-0485
  • Bogie Load Testing Machine - 60 T capacity
  • Roller plate straightening Machine - 10mmx 1.5m, 5 roller speed-3 m/min
  • Mechanical press brake - 80 T
  • Hydraulic press brake - 400T
  • MIG welding set with Co2 as a shield media- 4 Nos - 400 Amps
  • Electrode Heating Oven - Temp Range  0-400 deg C
  • EOT Cranes – 2 Nos - 20 T
  • Press - 80 T, Stroke 0-76 mm.
  • Shearing Machine – 6mm – 2Nos, 8mm – 3 Nos and 12mm – 1 No
  • Profile Cutting Machine – 1 No
  • Radial Drilling Machine – 10 hp – 2 Nos, 12.5 hp – 1 No, 14 hp – 1 No
  • Flame Cutting Machine – 1 No
  • Power Hacksaw - 3 hp, Blade size- 18 inches
  • Roller Plate Straightening Machine - 3 metre/minute – 1 No
  • Abrasive Cut-off Machine - 3 hp with cutter diameter of 375mm
  • Pedestal Tool Grinder - Speed - 2860 rpm, Wheel Size- 203X25X19.05-  0.8 hp – 3 Nos
  • Vertical Turret Lathe - 5 hp and 40 hp
  • Planer Machine – 25 hp
  • Centre Lathe – 20 hp and 40 hp
  • Horizontal Boring Machine – 22.7 hp
  • Milling Machine – 7.5 hp
  • Vertical Press – 40T
  • Power Saw - 12 inches,10 hp
  • Horizontal Press – 160T
  • Portable Drilling Machine – 5hp
  • Spot Welding Machine – 1 No
  • Nibbling Machine - Motor rpm – 1440, Working Speed - 175-350/720-1420 ,3 hp
  • Hydraulic Press Brake – 400T – 2 Nos
  • Grit Blasting Machine – 1 No
  • Painting Machine – Air Input Max Pr 8 Bar - 1No
  • Hydropack Cambering Machine – 5 hp
  • Air Compressor – 1 hp – 1No, 5 hp -2 Nos and 120 hp – 1 No
  • Side Loader – 5T
  • Forklift – 5T – 1 No and 3T – 3Nos
  • Battery Operated Platform Truck – 2T
  • Mobile Crane – 9T

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